Industrial Film Rolls: The SystemPak Standard

Two Rolls Per Box Efficiency in a packing environment starts with how your materials are delivered and stored. We have standardised our film distribution to provide maximum value for high-volume users by supplying two rolls per box as standard. This isn’t just about bulk shipping; it is a practical logistical advantage designed for the professional packer:

• Superior Edge Protection: On a high-tension production line, a single nick or dent on the side of a film roll causes it to snap repeatedly. By boxing our rolls in pairs within reinforced packaging, we ensure the film remains pristine from our warehouse to your machine.
• Streamlined Manual Handling: Moving fewer boxes from the pallet to the line speeds up the replenishment process. It reduces the labour time spent de-palleting and allows your team to focus on output.
• Optimised Storage: Supplying two rolls per unit allows for neater, more stable stacking. This helps you maximise your warehouse footprint and maintain a more organised inventory.

Choosing the Right Film for Your Application

A perfect seal is not a matter of luck; it is about matching the chemical properties of the film to the specific formulation of the tray. At SystemPak, we stock a comprehensive range of technical films to suit every requirement:

1. Weld Seal Lidding Films (For Permanent Security)

A strong, permanent weld seal relies entirely on matching the right film to the right tray material. We supply specific, industry-standard films engineered for the exact type of tray you are running:

• EcoPET 12/15mu (For PET & Board Trays): This is the industry standard for APET, CPET, and rPET trays, sealing securely at 140–160°C. It also forms a highly reliable bond on pressed board trays (requiring a higher heat of 180–200°C and a longer dwell time).
• PET/PP 12/30mu (For Polypropylene Trays): This film is designed specifically for all PP (polypropylene) trays. Because of its chemical blend, it delivers a permanent weld seal typically at 160°C, which is the sweet spot for most PP trays and is also the factory setting for all our manual machines.
• Anti-Fog Properties: Regardless of which tray material you use, both of these weld seal films include anti-fog treatments as standard. This prevents condensation from obscuring the product, ensuring high-impact shelf appeal in chilled environments.

2. Peelable Seal Films (For Consumer Convenience)

If your product requires a user-friendly opening, our PET/PP 12/30mu Peelable Seal is specifically engineered for all PP trays. It includes Anti-Fog properties as standard and provides a highly secure bond for storage and transit, while still peeling back cleanly for the consumer without tearing. It performs best with a sealing temperature of 95–145°C and a short dwell time of 1–3 seconds.

• Application: These films perform best across a range of P-type trays at temperatures between 95–145°C.

3. Universal 101 AF:

The Sustainable Choice If your facility runs mixed production lines or frequently switches between different packaging formats, constantly swapping out film rolls is a massive drain on operational time. The Universal 101 AF is engineered specifically to eliminate that bottleneck.

• Unmatched Versatility: As the name suggests, this is a truly universal lidding film. It offers the flexibility to seal to the vast majority of monolayer tray materials, as well as pressed board trays. This allows packers to consolidate their inventory and use a single film stock across multiple, evolving product ranges.
• Adaptive Sealing: You control the bond strength via your machine settings. It acts as a standard peelable seal at shorter dwell times (1–3 seconds at 160–200°C for monolayer plastics). However, if you increase the heat and dwell time (e.g., 3–5 seconds at 180–220°C for board trays), it converts to a highly secure weld seal.
• Recycled Content: Sustainability is built-in. This 35mu Clear PCR film contains 30% recycled material, directly helping your business meet environmental targets and manage UK Plastic Packaging Tax compliance without sacrificing machine performance.

Technical Guidance: Troubleshooting Your Seal 

The success of your packaging depends on three variables: Temperature, Pressure, and Dwell Time. Our manual sealing machines leave the factory with a default setting of 160°C, which is the “sweet spot” for most standard PP trays. However, environmental factors and tray thicknesses can require adjustments:

• Eliminating Tray Ripple: If you notice the rim of a thin-wall tray starting to distort or ‘ripple’, you have too much heat. Reduce the temperature in increments of 5°C or 10°C until the tray remains flat and the seal is secure.
• Sealing Board Trays: Transitioning from plastic to pressed board requires more energy. You will typically need to increase the heat to 180–220°C and extend the dwell time to 3–5 seconds to ensure the bond bites into the board surface.

In-House Trials and Support 

At SystemPak, we always recommend carrying out in-house trials before committing to full-scale production. Because variables like ambient temperature and specific machine calibration can affect performance, testing is essential. Our technical team is on hand to offer advice and provide product samples of our industrial film rolls, pre-cut lids, and containers. Contact us today to discuss your specific requirements and ensure your packaging is fit for purpose.

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As Easter approaches, we would like to make our customers aware of SystemPAK’s opening hours and order despatch schedule over the Easter bank holiday period, so you can plan your packaging orders with confidence and avoid any disruption to production or deliveries.

Seasonal closures can affect lead times across the supply chain, particularly for businesses relying on regular packaging deliveries, so placing orders in advance is always recommended during bank holiday periods.

SystemPAK Easter Opening Hours 2026

SystemPAK will operate the following opening times during Easter 2026:

Opening Hours

• Thursday 2 April 2026: 9:00am – 5:00pm
• Friday 3 April 2026: Closed
• Saturday 4 April 2026: Closed
• Sunday 5 April 2026: Closed
• Monday 6 April 2026: Closed
• Tuesday 7 April 2026: Reopen as normal (9:00am – 5:00pm)

Important Order Despatch Information

To help customers plan ahead, please note the following order cut-off guidance:

• Orders placed after midday on Thursday 2 April will be despatched from Tuesday 7 April
• Any orders placed during the Easter closure period will also be processed and despatched from Tuesday 7 April

We recommend placing urgent packaging orders early wherever possible to avoid delays across the bank holiday period.

Planning Ahead for Easter Packaging Requirements

Bank holiday periods often increase pressure on stock management, particularly for food manufacturers, ready-meal producers, butchers, caterers and retail suppliers who rely on uninterrupted packaging availability.

Whether you require:

• Top-seal trays
• Tamper-evident containers
• Pressed board trays
• Heat sealing film
• Vacuum skin packaging trays
• Machinery consumables

Planning ahead helps ensure continuity across production and fulfilment schedules.

Support During the Easter Period

Our team will be available during opening hours on Thursday 2 April to assist with:

• Product enquiries
• Order confirmations
• Stock availability
• Packaging advice
• Delivery queries

Once we reopen on Tuesday 7 April, all enquiries and orders received during closure will be processed as quickly as possible.

From All of Us at SystemPAK

We would like to thank all of our customers for their continued support and wish you a very happy Easter.

For any urgent packaging enquiries ahead of the Easter break, please contact the SystemPAK team before the Thursday cut-off time.

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As environmental concerns continue to grow and consumers increasingly choose brands that reflect their values, packaging must do more than protect products. It must minimise environmental impact, support recycling and waste-reduction goals, and align with modern sustainable packaging expectations. 

At SystemPAK, we recognise this shift and have made sustainability central to our packaging solutions and long-term strategy. From offering innovative eco-friendly products to reducing our own carbon footprint, our approach supports businesses looking to reduce waste, enhance brand reputation and meet evolving regulatory demands. 

What We Do: Sustainable Packaging Solutions for Every Business

SystemPAK offers a growing suite of packaging products designed with sustainability in mind, helping businesses transition to greener packaging without compromising performance:

EcoPAK Range – Low-Impact, High-Performance Trays
Our EcoPAK tray range features top-seal containers made from materials that are up to 90% plastic-free. Constructed from pure cellulose fibre and lined with a thin film for strength and barrier performance, these trays are ideal for ready meals, chilled foods and other applications where sustainability and reliability are both priorities. 

Key advantages include:

• Significantly reduced plastic content
• Microwave and oven compatibility (enhancing flexibility)
• Excellent durability and resistance to grease and oils
• Custom print options for stronger branding
• Compatibility with manual and semi-automatic sealing systems 

Cardboard Top-Seal & Compostable Options
We also offer cardboard top-seal trays lined with PLA (Polylactic Acid), a fully compostable solution that supports businesses aiming for packaging that returns to the environment responsibly. These trays are practical for both chilled and heated foods, and are part of our commitment to expand biodegradable options for our customers. 

Recyclable Plastics and Durable Formats
While we offer sustainable alternatives, we also ensure our existing lines are as eco-responsible as possible. All standard injection-moulded containers we supply are 100% recyclable and certified to recognised standards such as ISO and BRC, helping to keep materials in circulation rather than landfill. 

How We Do It: Responsible Practices and Innovation

Sustainability at SystemPAK goes beyond product specifications, it’s integrated into how we operate:

1. Material Innovation & Recycled Content
We’re actively incorporating post-consumer recycled plastics and biodegradable materials where possible to reduce dependence on virgin plastics and lower carbon emissions. 

2. Energy-Efficient Production
Our manufacturing partners are using energy-efficient processes and machinery to reduce power consumption and greenhouse gas emissions during production, which contributes to a lower overall environmental footprint. 

3. Sustainable Supply Chain
SystemPAK works with suppliers who share our sustainability commitments, focusing on ethical sourcing and optimised logistics to reduce environmental impact throughout the supply chain. 

4. Minimising Waste
We design packaging to be lightweight yet robust, reducing material usage and waste without sacrificing performance. We also encourage closed-loop recycling, ensuring that plastic products are repurposed rather than discarded. 

Why It Matters: The Impact of Sustainable Packaging

Adopting sustainable packaging is about more than ticking a box, it delivers real benefits for businesses, customers and the planet:

Environmental Protection
Traditional single-use plastics contribute significantly to pollution and waste. By choosing materials that are recyclable, compostable or made from recycled content, businesses can reduce their environmental footprint and help protect natural ecosystems. 

Consumer Trust & Brand Loyalty
Today’s consumers are increasingly eco-aware and favour brands that take measurable steps towards sustainability. Packaging that aligns with these values can enhance trust, increase repeat purchases and strengthen brand loyalty. 

Regulatory Readiness
With legislation such as Extended Producer Responsibility (EPR) and other packaging waste regulations gaining traction, sustainable packaging helps businesses stay compliant and future-ready. 

Long-Term Efficiency
Sustainable packaging doesn’t need to compromise performance. Many eco-friendly materials deliver the same hygiene, strength and protection standards as traditional formats and innovations continue to increase functionality without environmental cost. 

A Collaborative Path Forward

SystemPAK doesn’t merely sell packaging, we support businesses in their sustainability journeys. By combining innovative product design, responsible sourcing and practical deployment advice, we help organisations reduce waste, lower environmental impact and meet consumer and regulatory expectations.

Whether you’re exploring eco-conscious tray formats, fully compostable solutions, or recyclable food containers, SystemPAK offers a range of options to suit your sustainability goals. Selecting packaging that aligns with your environmental strategy is one of the most effective steps you can take, for your brand, your customers and the planet.

Explore our full range of sustainable packaging solutions and discover how your business can package more responsibly in 2026 and beyond.

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Sustainability is no longer a future consideration for food producers; it is a present-day requirement. As packaging legislation tightens and consumer expectations continue to rise, businesses are increasingly reassessing how their packaging performs across environmental impact, functionality and shelf presentation… Intorducing pressed board trays.

Pressed board trays have emerged as a practical response to these pressures. By reducing plastic content while maintaining the performance needed for modern food production, they are now widely used across ready meals, chilled foods, frozen products and food-to-go packaging.

For businesses planning ahead to 2026 and beyond, pressed board trays offer a packaging format that balances sustainability with operational reliability.

Why Pressed Board Trays Are Gaining Momentum

The growing adoption of pressed board trays is being driven by a combination of regulatory change, sustainability targets and day-to-day practicality.

Compared with traditional plastic trays, pressed-board trays significantly reduce plastic usage while still offering the rigidity and durability required for food packaging. Many ranges are up to 90% plastic-free, helping businesses lower their environmental impact without compromising product protection or presentation.

Pressed-board trays are also designed to integrate seamlessly into existing top-seal packaging systems, allowing producers to evolve their packaging format without the need for major equipment changes.

Designed for Modern Food Production Environments

A key advantage of pressed board trays is their ability to support a wide range of food production and preparation methods, making them suitable for diverse product lines.

Temperature & Use Performance

Designed to perform reliably across common food packaging applications:

• Freezer safe down to –18°C, suitable for frozen storage
• Suitable for hot fill applications, supporting freshly prepared foods
• Microwave safe above 150°C, for consumer reheating
• Oven safe above 220°C for up to 60 minutes, ideal for oven-ready meals

This versatility allows producers to use a single tray format across chilled, frozen, hot-filled and cook-at-home products, helping to simplify packaging specifications and stock management.

Secure and Reliable Top-Seal Compatibility

Designed for top-seal applications, providing a secure seal that helps protect product integrity throughout storage, transport and retail display.

When sealed with compatible films, these trays provide:

• Leak resistance for sauces and high-moisture foods
• Protection for chilled and prepared meals
• A clean, professional finish suitable for retail and food-to-go environments

The option to use plain or printed lidding film allows producers to adapt branding and presentation without changing the tray format itself.

Supporting Strong Branding and Shelf Presentation

While sustainability remains a key driver, shelf presentation continues to play a vital role in consumer purchasing decisions. Our trays offer a premium, natural look that aligns well with modern food branding.

Custom printing can be applied to both the interior and exterior surfaces of pressed board trays, enabling brands to create a cohesive and high-impact presentation without relying on secondary labels or sleeves. This can also help streamline packing operations by reducing additional labelling steps.

For businesses aiming to combine environmental responsibility with premium positioning, pressed board trays provide a well-balanced solution.

A Practical Choice Across Multiple Food Sectors

Thanks to their strength, versatility and sealing compatibility, pressed board trays are used across a wide range of food categories, including:

• Ready meals and meal-prep products
• Takeaway and food-to-go packaging
• Retail chilled foods
• Frozen meals and oven-ready dishes

Their rigid structure supports stacking and transport, while their compatibility with top-seal systems makes them suitable for both small-scale producers and high-volume manufacturing environments.

Aligning with Sustainability and Compliance Goals

As sustainability reporting and packaging accountability increase, material choice plays an increasingly important role in long-term business planning. Pressed board trays support these objectives by:

• Reducing reliance on single-use plastics
• Offering biodegradable material options
• Supporting efficient sealing and transportation
• Maintaining consistent performance across multiple food formats

Producers can take a proactive step towards future-ready packaging strategies without sacrificing operational efficiency.

Choose SystemPAK

Our tray range has been developed to meet the real-world demands of food producers, combining sustainability, durability and reliable sealing performance. With multiple size options, flexible sealing compatibility and custom printing available, the range supports businesses looking to modernise their packaging approach in 2026 and beyond.

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As food packaging requirements continue to evolve, having the right machinery in place is just as important as choosing the right packaging format. In 2026, food producers are balancing efficiency, shelf life, product presentation and compliance, all while managing rising costs and increasing customer expectations.

At SystemPAK, our range of heat sealing, MAP and vacuum skin packing machines is designed to support food businesses at every stage of growth, from small-scale production to high-volume professional operations.

A Flexible Machinery Range for Modern Food Production

Food manufacturers, butchers, delis and ready-meal producers rarely have identical requirements. Product types, volumes and shelf-life expectations can vary significantly, which is why SystemPAK offers both small and large packaging machines to suit different operational needs.

Whether you are packing fresh proteins, prepared meals or deli items, the right machine can improve consistency, reduce waste and enhance on-shelf appeal.

Heat Sealing Machines: Simple, Reliable and Cost-Effective

Heat sealing machines remain a popular choice for businesses looking for an efficient and accessible packaging solution.

SystemPAK’s heat sealing machines are ideal for:

• Ready meals and prepared foods
• Chilled and frozen products
• Takeaway and food-to-go items

These machines are designed to seal trays securely using film or board lids, creating a professional finish suitable for retail display. Compact tabletop options are particularly well suited to smaller operations or businesses introducing sealed packaging for the first time, offering straightforward operation with minimal training requirements.

Heat sealing provides a strong balance between speed, cost control and product protection, making it a reliable foundation for many food packaging lines.

MAP Packaging Machines: Extending Shelf Life with Confidence

Modified Atmosphere Packaging (MAP) is widely used across the food industry to extend shelf life while maintaining product quality.

MAP packaging machines replace the air inside the pack with a controlled gas mixture, helping to:

• Slow bacterial growth
• Preserve freshness
• Maintain colour and texture
• Reduce food waste

SystemPAK’s MAP-capable machines are suitable for fresh meat, poultry, fish and deli products, where shelf life and presentation are critical. MAP options can often be added to compatible machines, allowing businesses to upgrade functionality as production requirements change.

Vacuum Skin Packing Machines: Premium Presentation and Product Protection

Vacuum skin packaging has become increasingly popular for high-quality food products that require both extended shelf life and premium visual appeal.

DQ440VSL Large Skin Packing Machine

SystemPAK’s DQ440VSL Large Skin Packing Machine is a professional-grade solution designed for demanding food production environments.

Vacuum skin packaging works by tightly forming the film around the product and tray, creating an airtight seal that:

• Enhances product presentation
• Significantly extends shelf life
• Prevents movement during transport
• Reduces drip loss for fresh proteins

This makes vacuum skin packing particularly well suited to:

• Fresh and processed meat
• Fish and seafood
• Poultry products
• Ready meals and deli items

The DQ440VSL is constructed from high-grade stainless steel with advanced electronic controls, offering reliability, consistency and a premium pack finish suitable for retail and supermarket environments.

Tray Compatibility and Die Set Flexibility

SystemPAK packaging machines are designed to work seamlessly with a wide range of trays, supporting operational flexibility.

Depending on the model, machines can support:

• Multiple tray sizes
• Interchangeable die sets
• Single or multiple tray impressions

This allows producers to package different products using the same machine, reducing the need for multiple systems and improving overall efficiency. Custom tray size solutions are also available, subject to cassette dimensions.

Support, Warranty and Installation Considerations

To support long-term performance, SystemPAK machines are supplied with:

• Manufacturer warranty
• Online support and video tutorials
• Assistance with sourcing local installation support where required

Machines are supplied as part of SystemPAK’s wider packaging solutions offering and are designed to be used with SystemPAK trays and materials to ensure optimal performance and warranty protection.

Lead Times and Delivery Options

Delivery times can vary depending on machine type and configuration. Typical options include:

• Sea freight for cost efficiency
• Air freight for faster delivery (subject to additional charges)

Lead times and shipping options can be discussed with the SystemPAK team to align with production schedules.

Choosing the Right Packaging Machine for Your Business

Selecting the right machine depends on several factors:

• Product type and volume
• Desired shelf life
• Packaging format and materials
• Available space and production flow

SystemPAK’s range of heat sealing, MAP and vacuum skin packing machines is designed to scale with your business, offering solutions that support both current needs and future growth.

The post Heat Sealing, MAP and Vacuum Skin Packing Solutions appeared first on SystemPAK.

In 2026, successful packaging solutions will need to be adaptable, efficient and designed for real-world production environments. At SystemPAK, we continue to invest in packaging formats and equipment that help businesses future-proof their operations, whether they are entering a new market, scaling production or upgrading to more sustainable formats.

Below, we explore some of the key SystemPAK packaging solutions supporting food producers, manufacturers and processors in 2026.

Profil Cut Manual Tabletop Top-Seal Machine: A Practical Entry Point to Top-Seal Packaging

For businesses new to top-seal packaging, SystemPAK’s Manual Tabletop Top-Seal Machine provides a compact, economical and reliable starting point.

Designed with smaller operations, start-ups and product trial runs in mind, this machine offers:

• Simple manual operation
• Robust construction
• Consistent, professional sealing results

Key specifications

• Configured for 187 × 137 mm trays
• Profile-cut finish, trimming the film neatly around the tray edge
• Fast sealing cycle, allowing products to be packed in seconds

Custom die sets are available for alternative tray sizes, allowing the machine to grow with your product range.
Please note: custom die sets typically have lead times of 3-5+ weeks depending on size.

What you’ll need to get started

• Trays matched to your die set
• Compatible lidding film
• Default sealing temperature: 165°C (adjustable for materials other than PP)

Why Top-Seal Packaging Solutions Continue to Grow in 2026

Top-seal containers remain a popular choice across chilled, frozen and ready-meal sectors due to their versatility and efficiency.

Key benefits include:

• Cost-effective packaging format
• Secure, leak-proof seal
• Extended shelf life for many food products
• Microwaveable and oven-safe tray options
• Multi-cavity configurations available
• Clean, retail-ready presentation

For businesses responding to tighter margins and higher compliance costs, top-seal packaging offers a strong balance between performance and control.

Pressed Board Top-Seal Trays: A Sustainable Packaging Option

SystemPAK’s Pressed Board Top-Seal Trays provide a packaging solution for businesses prioritising sustainability without compromising functionality.

186 × 136 Series – Sustainable Pressed Board Trays

• 90% plastic-free
• Available sizes: 500 ml, 590 ml, 750 ml and 900 ml
• Suitable for chilled, frozen and cooked food applications

Performance features

• Dual ovenable and freezer safe
• Temperature resistance from -40°C to high oven temperatures
• Sealable with plain or printed lidding film
• Compatible with SystemPAK sealing equipment
• Biodegradable, using responsibly sourced materials

Custom printing is available on both the interior and exterior, allowing brands to combine sustainability with strong shelf impact. Black and coloured variants are also available, subject to MOQs.

Heat Sealing Equipment for Film and Board Lids

To support both film-sealed and board-lidded formats, SystemPAK also supplies the Manual Heat Sealing Profile-Cut Machine and Sealing Die (SD1817-1).

This system allows:

• Efficient sealing of film or board lids
• Consistent, clean profile cuts
• Flexible use across multiple packaging formats

For detailed compatibility or configuration advice, SystemPAK’s sales team can support equipment selection.

Pâté and Spread Containers: Designed for Versatility and Shelf Appeal

SystemPAK’s pâté and general spread container range has been developed specifically for producers packaging spreads, pâtés and similar chilled or frozen products.

Key features

• Manufactured in standard polypropylene (PP)
• Operational temperature range:
  • Standard: +5°C to +35°C
  • Extended compound: –42°C to +90°C
• Suitable for hot filling and freezer storage
• Designed primarily for heat sealing, with matching lids available for resealability

The option to re-seal products after opening adds convenience for consumers and helps extend usable shelf life.

Branding and compliance

• In-Mould Labelling (IML) available for full print customisation
• Photographic-quality finish without secondary labelling
• Reduced labour costs compared to self-adhesive labels
• Approved by major international food agencies
• Freezer safe, microwave safe and 100% recyclable
• Tamper-evident, leak-proof design
• BRC and IOP accredited, food-grade certified

MeatPAK: Heat-Sealable Trays for Fresh Protein Packaging

For fresh meat, poultry and protein producers, MeatPAK remains a cornerstone of SystemPAK’s packaging portfolio.

Designed for both top sealing and overwrapping, MeatPAK trays are suitable for:

• Retail display
• Chilled and extended storage
• Modified Atmosphere Packaging (MAP)

Material and barrier options

• Standard 100% recyclable PP
• Custom laminate options:
  • PP–PE: improved gas barrier
  • PP–EVOH–PP: excellent gas barrier
  • PP–EVOH–PE: superior MAP performance

EVOH barrier layers support shelf-life extension when used with MAP or gas flushing systems.

Additional features

• Optional absorbent pads to manage excess moisture
• Wide range of sizes and colours
• Compatible with peelable, weld-seal and anti-fog lidding films
• Typical lead times: 4–6 weeks, depending on configuration

Custom sizes and specifications can be sourced or manufactured to suit individual production requirements.

Packaging for 2026: Designed for Flexibility and Compliance

As packaging requirements evolve, businesses need solutions that offer:

• Reliable performance across temperature ranges
• Compatibility with modern sealing equipment
• Recyclability and reduced environmental impact
• Accurate material specification to support reporting obligations

SystemPAK’s packaging and machinery range is designed to meet these demands, supporting businesses as they adapt to changing regulations, sustainability targets and consumer expectations.

If you would like support selecting packaging or equipment suited to your products in 2026, the SystemPAK team is available to discuss specifications, lead times and custom options.

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Extended Producer Responsibility (EPR): What UK Packaging Producers Need to Know

Extended Producer Responsibility (EPR) represents one of the most significant changes to UK packaging legislation in recent years. Introduced to replace the previous Producer Responsibility Packaging Regulations, EPR places greater accountability on businesses for the full life cycle of the packaging they place on the UK market.

At SystemPAK, we work closely with food producers, manufacturers and packers across the UK, so we understand how these changes affect real businesses in practical terms. This guide explains what EPR is, who it applies to, what data must be reported and how to stay compliant.

What is Extended Producer Responsibility (EPR)?

Extended Producer Responsibility is a UK government scheme designed to improve recycling outcomes by shifting the full net cost of packaging waste management onto producers.

Under EPR, businesses that place packaging onto the UK market are responsible for the costs associated with managing that packaging once it becomes waste. This includes collection, sorting, recycling and disposal.

The aim is to encourage:

• Better packaging design
• Increased recyclability
• Reduced environmental impact across the supply chain

EPR officially replaced the previous PRN-based Producer Responsibility Packaging Regulations, introducing more detailed reporting and new cost structures.

Who needs to comply with EPR (Extended Producer Responsibility)?

EPR applies to UK organisations that handle or supply packaging, including:

• Food and drink manufacturers
• Ready-meal producers
• Delis and food processors
• Pet food manufacturers
• Importers and brand owners
• Businesses selling packaged goods to UK households

Compliance is based on turnover and tonnage of packaging handled, assessed at group level.

Small Producer vs Large Producer: What’s the difference?

Small Producer

You are classed as a Small Producer if:

• Your latest annual turnover is over £1 million, and
• You handle more than 25 tonnes of packaging per year, and
• Either your turnover is below £2 million or your packaging tonnage is below 50 tonnes

Reporting requirement:

• Annual reporting only

Large Producer

You are classed as a Large Producer if:

• Your latest annual turnover is over £2 million, and
• You handle more than 50 tonnes of packaging per year

Reporting requirement:

• Biannual reporting
• Full obligation applies

What packaging data must be reported?

Producers must report their obligated packaging data for the period 1 January to 31 December.

All data must be:

• Reported in kilograms
• Split by packaging class
• Split by material type
• Identified by whether it carries your own branding

Packaging classes you must report

• Primary packaging – packaging directly around a single sales unit
• Secondary packaging – packaging grouping multiple sales units
• Tertiary packaging – pallet-level or distribution packaging
• Shipment packaging – outer or transit packaging supplied to households

This level of detail is essential under EPR and applies regardless of packaging format, including rigid containers, tubs, trays, films and sleeves.

When do you need to report?

Small Producers

• Annual submission
• Deadline: 1 April following the obligation year

Large Producers

• Biannual submissions
  • 1 January to 30 June → due by 1 October
  • 1 July to 31 December → due by 1 April of the following year

All submissions are made through the government’s Report Packaging Data (RPD) platform.

What costs are introduced under EPR?

EPR introduces a revised cost structure made up of:

• Existing recycling obligations (PRN-related costs)
• Modulated disposal fees (for household packaging only)

These fees are designed to reflect how recyclable packaging is, meaning material choice and packaging design now have a direct financial impact.

How SystemPAK supports EPR-ready packaging

While SystemPAK does not provide regulatory advice, we support our customers by supplying:

• Clearly specified packaging materials
• Consistent product data to support accurate reporting
• Packaging formats suitable for recycling streams
• Advice on selecting packaging aligned with sustainability goals

From tamper-evident containers and freezer-grade tubs to trays, buckets and sleeves, our range is designed with real-world compliance and performance in mind.

Choosing the right packaging from the outset can simplify reporting, improve recyclability and reduce long-term cost exposure under EPR.

Key takeaways for producers

• EPR applies to most businesses handling packaging in the UK
• Reporting obligations depend on turnover and packaging tonnage
• Detailed material and packaging class data is mandatory
• Deadlines are strict and apply annually or biannually
• Packaging design now directly impacts compliance costs

If you would like support selecting packaging formats that align with EPR reporting requirements or sustainability objectives, the SystemPAK team is always happy to help guide you through your options.

Get in touch!

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What Is MeatPAK as a Packaging Solution and Why It Matters

MeatPAK trays are robust, food-grade containers made specifically for fresh proteins and protein-rich foods. These trays are made from recyclable materials and engineered to work with heat-sealing equipment to give you an airtight, hygienic package every time. They’re suitable for retail display, chilled storage and extended shelf life applications. SystemPAK

Designed for both top sealing and overwrapping, MeatPAK provides a flexible solution that helps preserve product quality and presentation, whether you’re selling traditional cuts of meat, poultry, game, or prepared deli items. 

Modified Atmosphere Packaging (MAP) – A Game Changer for Freshness

Many MeatPAK trays are fully compatible with Modified Atmosphere Packaging (MAP). Rather than simply sealing meat in air, MAP replaces the internal atmosphere with a tailored mix of gases such as nitrogen and carbon dioxide. This controlled environment slows down microbial growth and oxidation, helping to:

• Extend shelf life without relying on preservatives
• Maintain colour, flavour and texture
• Reduce waste and returns by keeping products fresher for longer
• Expand distribution reach by increasing product stability

This makes MAP particularly valuable for fresh meat and deli products where quality and appearance have a direct impact on sales.

Ribbed vs Non-Ribbed Trays – What’s the Difference?

When choosing your trays, you’ll see options described as ribbed and non-ribbed:

• Ribbed trays have a textured base with raised lines or patterns.
  • These ribs help boost rigidity and strength, making trays easier to stack and transport.
  • The design can improve gas distribution in MAP applications, helping produce stay fresher for longer.
  • Ribbing also helps channel liquids and juices, keeping products looking cleaner in the tray. 

• Non-ribbed trays (smooth base) offer a clean, classic look that works for everyday packaging needs, and may suit products where strength demands are lower or visual clarity is priority.

Whether you choose ribbed or smooth, SystemPAK supplies both options in a range of practical sizes and finishes to suit different products and retail environments. 

Tray Depth and Size – Tailored to Your Product

MeatPAK trays come in various depths and capacities, allowing you to match packaging precisely to your product type:

• Shallow trays (e.g. ~40–50 mm) are ideal for flatter cuts, portion packs or smaller deli items.
• Medium-depth trays (e.g. ~60 mm) suit thicker steaks or larger cuts while still remaining easy to handle.
• Deeper options (70 mm and above) provide extra space for bulkier products or larger portions.

Selecting the correct depth not only improves presentation but also helps maintain product integrity, preventing compression of delicate items and reducing the risk of spills or damage.

Key Features and Benefits of MeatPAK

Choosing MeatPAK brings a range of practical advantages for businesses focused on fresh food:

Enhanced Freshness and Shelf Life
Heat-seal trays combined with MAP help prolong freshness and maintain quality longer than simple overwrapped trays. 

Professional Presentation
Clear, crisp packaging improves product visibility, making goods more attractive on display in butcher cases, farm shops and deli counters. 

Hygienic and Secure
Heat-sealed trays offer tamper-evident protection and reduce the risk of contamination critical for food safety and consumer confidence. 

Flexible Options
With a choice of materials, finishes, sizes and compatible lid films, you can choose packaging that matches your operation and customer expectations. 

Recyclability
SystemPAK’s trays are made from recyclable plastics and are compatible with sustainable disposal systems, supporting your environmental commitments. 

Who Benefits Most from MeatPAK?

MeatPAK is especially suited to:

• Butcher shops looking for premium meat presentation
• Delicatessens packaging charcuterie, cooked meats and pates
• Farm shops offering their own produce direct to consumers
• Farmers selling meat products at markets, online or through local retailers

Whatever your scale, MeatPAK provides a professional solution that enhances appeal, prolongs shelf life and supports a high standard of food safety. 

For any butcher, deli, farm shop or farmer wanting to elevate their product packaging, MeatPAK trays from SystemPAK deliver the performance, flexibility and presentation today’s customers expect. With options for MAP packaging, a choice of tray styles including ribbed and non-ribbed, and multiple depths to fit different products, it’s a solution that meets the needs of busy food businesses while helping protect freshness, reduce waste and boost sales.

Explore MeatPAK trays today and see how the right packaging can transform your product offering.

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As the calendar turns and businesses gear up for another year of growth and opportunity, many food producers, caterers and retailers are asking a key question: Have you thought about changing your packaging supplier?

The start of a new year is more than just a fresh date in the diary. It’s a chance to reassess every aspect of your business, including your packaging solutions. With evolving customer expectations, sustainability trends and the need for quality assurance, updating your packaging supplier can bring tangible advantages to your brand in 2026.

Stay Ahead with Innovative Packaging Solutions

Whether you’re producing soups, ready meals, salads or deli products, packaging plays a critical role in product presentation, freshness and safety. At SystemPAK, we specialise in a broad range of food-grade packaging solutions, tailored to a variety of food applications: from tamper-evident containers and top-seal trays to sustainable compostable options. 

Here’s how refreshing your packaging approach at the start of the year can benefit your business:

Match Your Packaging to Modern Consumer Expectations

Consumers in 2026 are more conscious than ever about environmental impact, convenience and safety. The right packaging doesn’t just hold your product – it communicates your brand’s values.

SystemPAK’s sustainable options, such as cardboard top-seal trays lined with PLA or compostable materials, offer eco-friendly alternatives for environmentally conscious brands. These solutions are designed to be practical, from oven to freezer, without compromising performance.  

Enhance Product Safety and Trust

Food safety remains a top priority for producers and consumers alike. SystemPAK’s tamper-evident containers help provide reassurance that products have not been opened or altered post-manufacture. These containers are:

• Certified to ISO and BRC standards
• Fully recyclable and tamper proof
• Suitable for hot and cold products, freezer conditions and microwave use 

These features are especially valuable if your products are distributed through retail or third-party delivery channels.

Improve Functionality for Your Operations

Modern packaging should streamline your workflows, not complicate them. When you work with a supplier like SystemPAK, you get access to packaging that’s designed with practicality in mind.

From freezer-safe containers that withstand sub-zero storage, to microwave-safe formats for customer convenience, choosing the right packaging can make everyday operations smoother and more efficient.  

Refresh Your Visual Identity

Packaging is often the first physical interaction a customer has with your brand. Ringing in the new year with updated designs or formats can help you stand out on shelf and inspire confidence in your audience. Whether you’re introducing bold new graphics or switching to more sustainable materials, refreshing your packaging signals that your business is forward-thinking and customer-focused.

Partner with Packaging Specialists Who Understand Your Needs

SystemPAK is a UK-based packaging supplier with a knowledgeable team ready to support your requirements, whether you’re a large manufacturer or a growing food brand. With a focus on quality, sustainability and food safety, they can help you navigate the right packaging choices for your products.  

Wrapping Up: Make 2026 the Year You Reimagine Your Packaging

A new year brings new goals. If improving your product appeal, enhancing sustainability, or upgrading functionality is on your business agenda, now is the ideal time to reassess your packaging supplier.

By choosing a partner that offers both innovative solutions and reliable standards, you give your brand and your products, the edge they deserve.

Ready to start the year strong? Contact SystemPAK today to explore the latest packaging options tailored to your needs.

The post New Year – New Packaging Supplier appeared first on SystemPAK.

Tamper-Evident Containers: Key features and why they matter

Tamper-evident seal with straightforward functionality

Each container includes a built-in tamper tab that must be broken to open the lid. This provides visible assurance that the product has not been interfered with.
This feature is particularly valuable in food production, delis, ready-meal manufacturing and pet-food packaging, where customer confidence and safety are essential.

Broad temperature tolerance

• Standard transparent containers are suitable down to -19 °C, ideal for chilled storage and light freezing.
• Freezer-grade versions perform down to -40 °C, making them suitable for deep-freeze, blast-freeze and long-term storage environments.

This range allows businesses to choose a container that fits their exact temperature requirements, whether for chilled dips or ultra-cold ice-cream and frozen raw pet food.

Material and build quality

• Most containers are produced using injection-moulded polypropylene (PP).
• BPA-free and compliant with food-contact standards.
• Leak-proof and liquid-tight, suitable for products such as soups, sauces, yoghurts, oils, purees and marinades.
• Many ranges are microwave safe for convenience-driven consumers.

The robust structure ensures lids clip securely and maintain integrity through transport, refrigeration and freezing.

Shape and size range

SystemPAK offers one of the largest selections of tamper-evident containers in the UK, ranging from approximately 25 ml tasting pots to 20-litre bulk tubs.

Formats include:

• Round
• Square
• Rectangular
• Freezer-grade Napoli-style tubs for ice-cream and frozen food businesses

This variety supports both artisan producers and high-volume manufacturers.

Customisation and branding options

SystemPAK’s customisation features help brands elevate on-shelf visibility and create a premium presentation:

• In-mould labelling (IML) for high-end, full-coverage branding with a durable, long-lasting finish
• Self-adhesive labels for flexible branding with shorter lead times and lower MOQs
• Cardboard sleeves for a sustainable, tactile branding option that pairs well with artisan and eco-led products
• Clear or coloured containers (colour options subject to MOQs)
• Selected bucket-style containers available with handles for easier handling and retail display

These options give producers control over both aesthetics and practicality, making it easy to differentiate within competitive retail spaces.

Sustainability

Most tamper-evident containers are fully recyclable, supporting circular packaging goals. Some ranges also include compostable options for businesses seeking an eco-driven packaging strategy without compromising durability.

Real-life applications

Spreads and dips (25–300 ml)

Perfect for hummus, nut butters, deli dips, pâtés, condiments and chilled sauces. The crystal-clear finish offers strong retail visibility, while the tamper tab provides vital consumer reassurance. Ideal for artisan producers and supermarket-ready branding.

Frozen desserts and ice-cream

Freezer-grade containers rated to -40 °C ensure structural stability during blast-freezing, shipment and repeated freeze-thaw cycles.

Ready meals and meal-prep businesses

Reliable rectangular formats (such as 1.3-litre containers) offer leak-proof storage, microwave reheating suitability and clear product visibility.

Pet-food manufacturers

The leak-resistant structure makes these containers ideal for raw pet-food production, especially for high-moisture or frozen formulations.

How to get the best results

• Select the correct temperature rating – products reaching below -20 °C benefit from freezer-grade options.
• Plan colour runs early, as custom colours require MOQs and longer lead times.
• Choose a branding method that fits your production plan (IML for premium finishes, self-adhesive labels or cardboard sleeves for flexible, lower-MOQ branding).
• Test lid fit for high-volume products to ensure the tamper tab breaks cleanly and reseals reliably.
• For products in cold-chain distribution, freezer-grade containers provide an additional safety margin.
• Communicate packaging benefits to consumers – highlighting tamper-evident protection increases confidence and perceived value.

SystemPAK’s tamper-evident containers provide a dependable blend of safety, clarity, strength and versatility. Whether you are launching a new range of dips, scaling up ready-meal production or introducing frozen products with premium branding, these containers deliver the performance needed to protect your product and elevate your packaging.

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